DESIGN & MANUFACTURING

IGESTEK is a leading company in the development of technology projects: specialized in lightweight solutions using plastics and composite materials. It integrates different hybrid processing techniques with focus on the manufacture of composite materials components.

DESIGN & MANUFACTURING

IGESTEK is a leading company in the development of technology projects: specialized in lightweight solutions using plastics and composite materials. It integrates different hybrid processing techniques with focus on the manufacture of composite materials components.

COMPOSITES

DEVELOPMENT • MANUFACTURE • LIGHTWEIGHT

COMPOSITES

DEVELOPMENT
MANUFACTURE
LIGHTWEIGHT

• Thermoplastic & Thermoset Press Molding (Prepregs)
• Thermoset Oven Vacuum Bag
• Plastic and Metal Hybridization (Overmolding)
• Cosmetic and Structural Products
• New Concepts of Products & Functions
• Industrial, Hybrid and Natural Fibers
• Specific Material Architecture

• Thermoplastic & Thermoset Press Molding (Prepregs)
• Thermoset Oven Vacuum Bag
• Plastic and Metal Hybridization (Overmolding)
• Cosmetic and Structural Products

• New Concepts of Products & Functions
• Industrial & Hybrid Fibers
• Specific Material Architecture

• Thermoplastic & Thermoset Press Molding (Prepregs)
• Thermoset Oven Vacuum Bag
• Plastic and Metal Hybridization (Overmolding)
• Cosmetic and Structural Products
• New Concepts of Products & Functions
• Industrial & Hybrid Fibers
• Specific Material Architecture







GENERATIVE DESIGN



Multi-domain analysis for advanced components

MOLDING PROCESSES

COMPOSITE MATERIALS

STRUCTURAL MECHANICS

TOOLING THERMAL ANALYSIS

moldingprocess

MOLDING PROCESSES

composite

COMPOSITE MATERIALS

structure

STRUCTURAL MECHANICS

analisis_termico

TOOLING THERMAL ANALYSIS

moldingprocess

MOLDING PROCESSES

composite

COMPOSITE MATERIALS

structure

STRUCTURAL MECHANICS

analisis_termico

TOOLING THERMAL ANALYSIS

EXPERIENCE & KNOW-HOW

Simulation of Plastic Transformation Technologies and its Specific Tooling

igestek moldflow
igestek moldflow

EXPERIENCE & KNOW-HOW

Simulation of Plastic Transformation Technologies and its Specific Tooling

TOOLS FOR ADVANCED MATERIALS

DESIGN • FABRICATION • TRIALS

PREFORMING Tools and Systems
THERMOFORMING Tools (Thermoplastic Composites)
INJECTION Molds (Overmolding, Gas Injection)
RTM Molds (HP-RTM, C-RTM, T-RTM)
C-SMC Molds (Carbon Sheet Molding Compound)
PMC Molds (Prepreg Compression Molding)
CURING Tools (Infusion, Prepreg)

TOOLS FOR ADVANCED MATERIALS

DESIGN – FABRICATION – TRIALS 

THERMOFORMING Tools
(Thermoplastic Composites)

INJECTION
Molds
(Overmolding, Gas Injection)

RTM
Molds
(HP-RTM, C-RTM, T-RTM)

C-SMC
Molds
(Carbon Sheet Molding Compound)

PMC
Molds
(Prepreg Compression Molding)

CURING
Tools
(Infusion, Prepreg)

MANUFACTURING

Prototypes and Small Series, from Design Phase to Final Components Supply.

Press Molding  |  Injection Molding |  Oven Vacuum Bag / IR |  3D Printing |  Machining |  Painting |  Polishing  |  Assembly

Press Molding  |  Injection Molding |  Oven Vacuum Bag / IR |  3D Printing |  Machining |  Painting |  Polishing  |  Assembly

Take a look at our blog

Processing of Carbon Nanotubes by Press Molding

IGESTEK has extensive experience in the development of projects focused on the application of polymeric compounds.

FIBERGREEN project

Developing a green industry based on renewable materials, sustainable technologies and optimal processes with low environmental impact is a fundamental goal, but it remains a considerable challenge to achieve it. Since 2020 at iGestek we have defined a Circular Economy Development Line, participating in polymer recycling projects, use of natural reinforcement fibers, etc. FIBERGREEN project […]

iGestek flies from Hannover Messe to BIEMH Bilbao

iGestek, after being present at the leading industrial fair in Europe: Hannover Messe 2022 with 4 components selected to represent the development of the Customer Success Story “Generative Design Car Component on the Form 3L”, together with Formlabs, (within the area of Autodesk), they took the flight to appear at the long-awaited BIEMH, in our home.

WE APPLY GENERATIVE DESIGN TO VEHICLE SUSPENSION

We have developed a Suspension Shock Absorber Support (Top Mount) for Premium vehicles that is 40% lighter than current ones. This shock absorber support has been conceived and materialized thanks to Generative Design together with the hybridization of different technologies and materials.

Z–WasTEK. PROGRAM HAZITEK 2020

Gestek participates in Z-WasTEK Project whose mission is the industrial research of new technologies to obtain repairable, recyclable, and sustainable 3R composites based on revalued carbon fiber.

New thermoplastic composite process developed by iGestek

iGestek has developed a new process of transformation of composite thermoplastic materials, to obtain 3D Sandwich Structures with a cycle time less than 1 minute (One Shot).

iGESTEK

Polígono Ugaldeguren 1, Parcela 5- IV, Pabellón 10B
48160 Derio – Bizkaia – Spain

+34 944 015 124  |  igestek@igestek.com

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IGESTEK