COMPOSITES

LIGHTWEIGHT COMPONENTS & FASTER CYCLES TIMES

This is what we do

Plastics &Composites

iGestek offers complete solutions for the efficient production of composite components for a wide range of high-performance applications. Our main industries are Automotive and Aerospace.

 Thermoplastic Press Molding & Overmolding Thermoset SMC and Prepregs Press Molding Thermoset Oven Vacuum Bag Plastic and Metal Hybridization Cosmetic and Structural Products New Concepts of Products & Functions Industrial, Hybrid and Natural Fibers Specific Material Architecture


ADVANCED THERMOPLASTIC COMPOSITES

The benefits of thermoplastic composites

Our expertise in advanced thermoplastic composites offers numerous benefits that make us a leader in the field. Our sustainable parts contribute to a greener environment, while our higher production rates and reduced fabrication cycle time ensure efficiency and speed.

We focus on lowering part costs without compromising quality, thanks to our automated manufacturing systems and active process control and digitalization. Our range includes high-temperature thermoplastics and bio thermoplastic composites, emphasizing our commitment to innovation and sustainability. Additionally, our recycling thermoplastic composites initiative further underscores our dedication to environmental responsibility.

OVERMOLDING HYBRID TECHNOLOGY

The benefits of injection molding

Our Overmolding Hybrid Technology provides significant benefits that set us apart in the industry. Our solutions boast an excellent weight/performance ratio and feature load path-based design, ensuring optimal efficiency and durability.

By integrating additional functions into our products, we enhance their versatility and value. Our processes are characterized by exceptional stability and repeatability, ensuring consistent quality. With short cycle times and a high degree of automation, we maximize productivity while eliminating the need for reworking, delivering reliable and cost-effective results.

Real cases

New Composite Technologies

New Technologies

Buckypapers& Composites

Integration of Buckypapers into thermoplastic composites throught press moulding. Buckypaper: Flexible films of carbon nanotubes(CNT). Strong, lightweight, foldable and highly conductive materials. › Concept of application: Heating element to break bonnet and release airbag

New Technologies

BraidedThermoplastic Composite

Braided thermoplastic composites are advanced materials created by weaving thermoplastic fibers into a braided structure, which is then impregnated with a thermoplastic resin. This combination results in a composite material that offers superior strength, flexibility, and lightweight properties. › Concept of aplication: Body in White (BIW)

New Technologies

Natural Fiber Composites

› Press Molding Process› PP + KENAF (Mat)› Overmolding› Flow channels

New Technologies

Circular Economy - Composites Recycling

› Thermoset Composites Scrap›  Mechanical Shredding›  Manufacturing 2D Laminates›  Manufacturing 3D Components›  Aesthetic finish forged composites

Real cases

PROJECT DEVELOPMENTS

New Technologies

TAILGATE

Thermoplastic Composite PP-GFGlass FiberInjection Molding PP-LGFGoals:› New Process One Shot› Specific Material Architecture› High Performance

Suspension

TRAILING ARM

Thermoplastic CompositeGlass FiberPress Molding + OvermoldingGoals:› High Thickness› Bushing Overmolding› Simulation Correlation

Body parts

Side Door Impact Beam

Thermoplastic CompositeCarbon FiberPress Molding + OvermoldingGoals:› Long Part› Sequential Injection› Rheologhic Analysis