Injection Molding
HIGH-PERFORMANCE MOLDING
MATERIAL & FUNCTION INTEGRATION
We specialize in the development and manufacturing of technical components where materials, geometries and functions are integrated within the molding process. Working with technical and high-performance polymers, we combine different materials and processing strategies to create highly integrated components while reducing part count and subsequent assembly operations.
Injection molding
Our injection molding capabilities cover the manufacturing of technical components using high-performance polymers. Beyond conventional injection molding, our experience includes specialized processes such as high-temperature injection molding, gas-assisted injection and microcellular foaming. Combining material and process know-how with process simulation, we adapt the manufacturing approach to the requirements of each component and application, providing the flexibility needed for technically demanding projects and specialized production.
— Aerospace UAV motor mount manufactured in high-performance PPS, integrating overmolded metal bushings for motor attachment and post-mold installed threaded inserts for the assembly of aerodynamic covers.
Overmolding
Our overmolding technology facilitates the integration of different materials and functions to be integrated directly within the injection molding process. Our experience includes 2K / bi-material molding, the overmolding of thermoplastic composites, thermosets and metals, as well as the integration of functional films and textile materials. Depending on material compatibility, integration can be achieved through material bonding or specifically designed mechanical interfaces, enabling highly integrated multi-material and functional components.
— Front radar defrost application integrating a functional heating film into an overmolded PC component through a dedicated process and tooling strategy, preserving the film during molding while achieving a Class A surface ready for painting.
